Rope Shaping / Molding Machine
Kaak’s shaping and baton molding machines help define the shape and structure of your product. The molding and shaping process is critical for the final product’s appearance—shape and structure determine quality. That’s why we use our unique drum molding principle to ensure consistent production of high-quality products.
These molding machines are high-quality equipment that produce regularly shaped dough pieces with a fine and consistent crumb structure, thanks to the unique drum molding principle that also ensures effective degassing. The Teflon rolling pin height is adjustable, and the rolling pressure can be pneumatically set to achieve the correct dough thickness. Additionally, the seam becomes finer, resulting in higher-quality products.
Product Information
The unique drum molding principle provides:
Less dough damage; greater dough control, leading to a better final product (shape and crumb structure)
Improved degassing, finer and uniform crumb structure, more “threads” in the final proofing chamber for better expansion (= higher volume)
Significantly reduced risk of air entering the dough core, resulting in fewer holes in the bread
Greater expansion in the final proofing chamber (= bread volume)
Homogeneous finished product and consistent bread shape
Additional Benefits:
Easy to use for controlled dough handling
Less dough accumulation under the pressure plate, improving length control
Wide variety of products can be produced
Uniform product length and shape, less dough stress
Process control reduces double dough pieces (timing function)
Better control of dough elongation, less contamination, improved hygiene
Key Points:
Segment: Artisan / Semi-Industrial / Industrial
Capacity: Up to 6,000 pieces per hour
Dough Weight: Min. 50 – Max. 1,500 grams
Fitil şekil verme/kalıplama Makineleri
BM500 Shaping Machine – Versatile, User-Friendly, and Durable Design
Key Features:
✅ Superior Performance:
Produces a wide variety of products with a single machine.
Long-lasting construction with stainless steel chassis and coverings.
Dough piece centering adjustment available.
Precision shaping thanks to the freely operating folding belt and stainless steel folding mesh.
🧼 Easy Cleaning:
Manual foldable pressure table allows quick access and cleaning.
Hygienic design makes cleaning simple and effective.
👷♂️ User-Friendly Operation:
Clearly arranged controls for the operator.
Simple, intuitive, and efficient use with minimal adjustment points.
🛠️ Easy Maintenance:
Easy access to motor and gear belt system for quick replacement.
Enhanced design for accessible wear parts ensures long life and reduced maintenance frequency.
BM600 Shaping Machine – High-Performance, Easy-to-Clean, and User-Friendly Design
Key Features:
🧼 Easy Cleaning:
Wide product variety allows shaping different products with a single machine.
Stainless steel chassis with collection hoppers for leftover dough at the bottom.
Open position provides broad cleaning access: the area under the pressure table can be easily cleaned.
Easy access to the drum area for thorough cleaning.
⚙️ High Performance:
Capacity of up to 5,000 dough pieces per hour.
Smooth and consistent product flow ensured by the feeding belt and centering rollers.
👷♂️ User-Friendly Operation:
Pneumatically controlled, hinged pressure table for easy and safe use.
Side guides with digital indicators allow quick, repeatable adjustments.
🛠️ Easy Maintenance:
Pressure table can be quickly removed.
Endless shaping belts can be replaced easily thanks to the special chassis design.
Easy access to wear parts reduces maintenance time and minimizes production downtime.
Two centering rollers guide the dough piece toward the shaping roller.
Both the centering and shaping rollers are adjustable.
For roll bread production, these rollers can be bypassed.
ME600 Shaping System
High-rye and/or high-hydration doughs can affect the shaping process. The ME600 is specially designed for these types of doughs.
The dough piece is flattened by a pressing roller near the conveyor belt.
The top frequency-controlled pressing belt shapes the dough as required.
Key Features:
Flour sprinkling system to prevent dough accumulation.
Various decorating hoppers suitable for different types of seeds.
Felt-covered extension table with easily adjustable structure.
MS500 Shaping Machine – Effective Degassing for a Fine and Consistent Crumb Structure
The MS500 is specifically designed for producers who want to remove gas from the dough to achieve a finer and more uniform internal crumb structure.
Key Features:
Teflon-Coated Feeding Hopper: Centers dough pieces and prevents sticking.
Stainless Steel Folding Mesh: Positioned between the shaping head and pressure table to guide the dough evenly.
V-Shaped Pressure Table: Side guides are independently adjustable to achieve the desired product shape.
Collection Hopper at Exit: Collects shaped dough pieces neatly and efficiently.
Kaak Unimoulder – Flexible and Compact Shaping Solution for Doughs with Various Crumb Structures
The Kaak Unimoulder is specially designed for doughs with dense (closed crumb) or open (light and airy) structures. This machine also employs Kaak’s unique drum molding principle.
Key Features:
Superior shaping performance even with low dough weights and capacities.
Shaping options tailored to dough consistency:
Pneumatic pressure applied by the shaping roller
Shaping gap determines the dough sheet thickness
Process speed controls the dough handling
Dynamic feeding rollers ensure perfect dough centering, contributing to uniformly shaped final products.
Extension table can be quickly and easily replaced.
Compact design saves space and allows easy access for cleaning.
